I have had this problem in the past. I fixed it by addind a PermSize and MaxPermSize to my
Java Opts in $JAVA_HOME/bin/run.conf
Also see the wiki reference for more information on this.
http://wiki.jboss.org/wiki/Wiki.jsp?page=OutOfMemoryExceptionWhenRedeploying
<snip - from my run.conf>
# Added the PermSize and MaxPermSize to fix the java.lang.OutOfMemoryError: PermGen space
error
# see:
http://wiki.jboss.org/wiki/Wiki.jsp?page=OutOfMemoryExceptionWhenRedeploying
JAVA_OPTS="$JAVA_OPTS -XX:NewSize=128m -XX:MaxNewSize=384m -XX:PermSize=128m
-XX:MaxPermSize=128m -Xmx512m -Xms512m -XX:+DisableExplicitGC"
HTH.
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